Intelligent differentiated digital textile and apparel industry to change the face -
Smart factory makes production smoother
After decades of exploration and practice, Quanzhou textile and garment industry is becoming more and more intelligent, differentiated and digital, and is completely changing the face of this traditional industry.
Nearly 10,000 square meters of workshops are clean and tidy, and automated production equipment is operated in an orderly manner under the skilled operation of the workers. The AGV automatic conveyor on the ground conveys the cut fabrics in an orderly manner along the track, and the intelligent suspension conveyor at the top transmits The semi-finished products of trousers that have not been sewed... The intelligent production workshop of Jiu Mu Wang trousers was upgraded in June this year, forming an intelligent, digital, flexible and personalized one-piece production operation mode, and the production efficiency increased by 10% on average. With an annual output of 6.5 million pieces, the newly added output value is 150 million yuan.
“The flow operation is smoother than before, the employees are reduced in handling, and the inventory is reduced. With the new hanging, the pace of operation is accelerated, and the output has been greatly improved. The efficiency is high and the employee income is increased.†Huang Ying, the company's pricing manager Insurance said. It is reported that the upgraded workshop system has opened up intelligent production and transportation from the whole manufacturing process of drawing, cutting, coding to splicing, feeding, racking, sewing, and finishing, sorting, sealing and warehousing. not only shorten the time for business training technical personnel, but also improve the production rapid response capability. In addition to trousers, suits, jackets and other leading products also use intelligent production lines.
Such a smart factory is not uncommon in the textile and clothing industry in Quanzhou. In recent years, Quanzhou textile and apparel developed and implemented to upgrade road map, embarked on a national independent innovation demonstration zone, "Made in China 2025" pilot, "NC generation", "Internet +", etc., effectively promote industrial restructuring and upgrading. There are 25 textile and footwear enterprises in Quanzhou's high-tech industry. In 2016, the output value was 60.9 billion yuan, accounting for 50% of the total high-tech output value, accounting for nearly 15% of the whole industry.
It is worth mentioning that Quanzhou actively promotes the upgrading of the textile and footwear industry, promotes the intelligent and numerical control transformation with the focus on “machine-for-workâ€, and more than 700 companies in the industry participate. Among them, 41 enterprises into textile shoes above the level of intelligent manufacturing enterprises increased dramatically demonstration, product quality and efficiency, the first half of 2017, profits increased by 27.1%, 12.5 percentage points higher than the industry; labor costs fell 14.2%, than the whole The industry is down 19.5 percentage points.
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The proportion of high-end products continues to increase
The reporter learned from the Municipal Economic and Information Committee that for a period of time, Quanzhou's textile and apparel apparel industry has achieved steady growth, and the proportion of high-end products has been continuously improved. According to statistics from the first half of the year, there are 15,280 textile and footwear manufacturing enterprises registered in the city's industrial and commercial enterprises. From 2016 to 2017, there were 2,263 new textile companies, including 311 textiles and 1,763 apparel and apparel industries.
According to Quanzhou City's "Transformation and Upgrade Roadmap for Textile and Footwear Industry", the development goal of the textile and garment industry is: the total output value of 2020 will reach more than 310 billion yuan, and Quanzhou textile clothing industry will become a well-known "sports and leisure products capital" at home and abroad. "Fashion capital".
In the next step, Quanzhou will focus on forming a relatively complete industrial chain covering cotton spinning, chemical fiber, weaving, dyeing and finishing, garment manufacturing, R&D and design, accessories, marketing, etc., as well as a well-developed development pattern in professional markets, logistics, exhibitions and other industries. . Support the use of high-tech transformation to enhance the textile and garment industry, and strive to fill the high-end fabrics.
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